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What is Appliance Customization in Orthodntics ?

 


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Outline

• Introduction

• Technologies used

• Techniques

• Customized precision prescriptions

• Semi-customed appliances

• Fully customized appliances

• Summary

·       References

 

1-                     Introduction

The power, speed, low cost and portability of modern computers has made substantial

computing power readily available while digital design and manufacturing techniques

are now transferable into orthodontic practice.

Customisation types

Customised precision prescription appliances or orthodontic treatment can be  delivered by either:

• Customising or individualising brackets to the patient’s tooth morphology

• Customising the bracket-tooth surface composite/resin interface to the patient’s  tooth morphology and planned treatment needs

• Customising the archwires to the patient’s tooth morphology and planned treatment needs.

• Using selected prescriptions to semi-customise the appliance

• A combination of the above

• Aligners

2-Technologies Used

 

Digital imaging

Photographs and radiographs now makes it easy to transmit or upload patient data to

sites that are geographically distant

 

Computer modelling

Ability to visualise, manipulate and test treatment outcomes

 

Robotics

Archwire fabrication

 

High technology materials and manufacturing technique

Metal injection moulding and nickel titanium archwires

3-Techniques

Records

o Digital photographs

o Digital radiographs



o Impressions

 

 





In order to select the size of tray required to fit the patient, the bite registration is  done first and then use to select the tray size as described in the Align Technology  PVS Impressions Overview.

 

Errors in impressions :

Loupes are recommended for inspecting the impressions prior to sending them off  to the service provider.

Ø  gingival margins

Ø  occlusal surfaces

Ø  molar area

Ø  material adhesion

Ø tooth by tooth inspection

Ø Cone beam CT

o One advantage of this technique is that it brings distortion-free representation of  he subsurface anatomy to SureSmile’s 3D virtual setup simulations.

o The use of CBCT involves the use of ionizing radiation but allows the incorporation of subsurface detail into the 3D data capture.

o It would eliminate the use of impressions or an intra-oral scanner.

o Kau et al (2010) investigated the difference between digital models derived from  CBCT using anatomage InVivo Dental software and compared these with  OrthoCAD models generated from dental impressions.

o Results: linear anatomical measurements were insignificantly different between  the two methods although resolution of dental anatomy was less good from CBCT

than from digital models derived from impressions.

Intra-oral scanners

o Allow direct capture of tooth anatomy and eliminate the need for impressions.

o Several intraoral scanning systems are available or in advanced stages of  development:

Ø  Cadent iTero™

Ø  3M Lava™ COS

Ø  DImensional Photonics International 3D

Ø  Orametrix Orascanner™

Ø  D4D Technologies Intraoral Digitizer

 

 

4-Customised precision prescriptions

Information about the patient specific prescription will be required. This may be  completed online but a printed copy is normally required to be sent with the PVS  impressions to the service provider

o Demographic details of patient

o Orthodontist’s details

o Preferred appliances

o Selective torque values

o Teeth to be bonded

o Teeth to be extracted

o Buccal segment relationship required at the end oftreatment

o Final overbite and overjet required at the end of treatment

o Any spacing to be left

o Planned tooth replacements or restorations

o Planned interproximal reduction

o Expansion or contraction of molar widths

o Mesial or distal molar movement

o Upper incisor edge alignment

 

Constructing computer model from impressions :

 

CT scanning

oThe impression can be scanned using and industrial CT scanner

Surface scanning

o 3D surface scanning

Destructive scanning

o Removes slices about 0.003 inch wide and a digital camera then takes a 2D scan  after each slice. A computer stacks together around 300 of these digital images to create the 3D model.

 

Limitations of digital models

Observing crossbites.

Detail of midlines, occlusal anatomy and wear facets.

Quantifying precise interdigitation.

 

5-Semi-customed appliances

The term semi customised appliances is used to describe the variations from standard  straight wire technique, such as inverting brackets or mixing of brackets from different

prescriptions in order to produce specific tooth movements of individual patient’s  needs .they are :

 

More variability than fully programed appliances .

Not fabricated specifically to the pts needs.

Uses mixed prescription Straight Wire appliance

                         

6-Fully-customed appliances

Designed to meet the spesific needs of the pt’s malocclusion

Oramco –Insignia

Incognito –custom made lingual appliances

Custom SL appliances

Clear aligners

OrthoCAD

SureSmile

 

7-Summary

ΓΌ Customised precision prescription appliances offer several potential advantages .

ΓΌ  The  extent to which they are translated into tangible benefits is as yet unclear.

ΓΌ  Overall, impressed with the early experiences with this technique and are  convinced it will become the preferred way of placing fixed appliances in the future.

ΓΌ  The learning curve in the early stages is sheepish but perseverance makes orthodontics  even more enjoyable! Well worth a try.

 

8-References

Customized precision prescription appliances

Excellence in orthodontics 2012.

 

Postgraduate Notes inOrthodontics (University Of Bristol).

 

Contemporary Orthodontics by William Proffit,chapter 10  


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